Pehea e kākoʻo ai ke kikowaena mīkini paʻa i nā kukui i pio a i ʻole i mālama ʻole ʻia?

ʻO nā mea hoʻololi pallet ʻakomi: ke kumu o ka hana hoʻomau

ʻO ka single biggest enabler of unattended machining on a horizontal platform is the automatic pallet changer (APC). While the spindle is cutting on one pallet, an operator — or an automated loading system — can load, unload, or inspect parts on a second pallet outside the work envelope. Once the current cycle finishes, the machine swaps pallets in seconds, often in under 15 seconds for a twin-pallet system, and immediately begins the next program.

Nui nā paepae ākea e hoʻonui i kēia manaʻo i loko o nā loko pallet o 4, 8, 12, a i ʻole 20 mau kikowaena. Hiki i kēlā me kēia pallet ke hoʻopaʻa i kahi ʻokoʻa like ʻole, helu hapa, a i ʻole ka papahana, e ʻae ana i kahi hale kūʻai e hoʻopaʻa i nā hana he nui e holo maʻamau me ka loaʻa ʻole o kahi mea hoʻohana. He kumu nui kēia cnc machining horizontal ʻoluʻolu ʻia i loko o nā wahi hana kiʻekiʻe-mix, waena a kiʻekiʻe-nui kahi e hana mau ai nā ʻāpana i ka pō.

ʻO nā hoʻonohonoho hoʻonohonoho ʻana i ka loko Pallet maʻamau

Ho'emi ka Mīkini Maka Nui i ka hana lima

ʻO kahi hiʻohiʻona koʻikoʻi e kākoʻo ana i ka hana i mālama ʻole ʻia ʻo ka B-axis rotary table, e hiki ai ke hoʻololi i ka mea hana - maʻamau i nā hoʻonui e like me ka 0.001 degere - i hiki ke hana ʻia nā maka he nui o kahi ʻāpana i ka hoʻonohonoho hoʻokahi. Ma ka mīkini paʻa, ʻo ka loaʻa ʻana o ka ʻelima maka e pono ai i ka mea hoʻohana e hoʻonohonoho kino a hoʻoponopono hou paha i ka ʻāpana, ʻaʻole hiki ke hiki i ka wā e holo ʻole ʻia. A mīkini hmc cnc hoʻopau i kēia hilinaʻi ma ka lawe ʻana i ka hāmeʻa i nā helehelena like ʻole o ka ʻāpana.

E noʻonoʻo i kahi hale hoʻoheheʻe ʻia e pono ai ka mīkini ma nā ʻaoʻao ʻehā a me nā lua ʻokiʻoki ʻelua. Ma ka mīkini kuʻekuʻe, pono paha kēia ʻāpana i ʻekolu hoʻonohonoho kaʻawale, pono kēlā me kēia me ka hoʻonohonoho hou ʻana a me ka kuhikuhi hou ʻana - ʻaʻole kūpono i ka hana ʻana i nā kukui. Ma ka mīkini paʻa me ka papa ʻaina rotary, hiki ke hoʻopau pinepine ʻia ka ʻāpana like i hoʻokahi a ʻelua paha mau hoʻonohonoho maʻalahi, me ka helu kuhikuhi B-axis ma waena o nā hana me ka ʻole o ka hoʻokomo ʻana o ka mea hoʻohana.

Ka nānā 'ana a me ka mana ho'ololi

Pono ka mīkini mālama ʻole i ka mīkini e ʻike a pane i nā pilikia me ka loaʻa ʻole o ke kanaka. Hou cnc machining horizontal Hoʻohui nā kikowaena i kekahi mau papa o ka nānā ʻana i mea e hiki ai kēia:

1. ʻO ka nānā ʻana i ka ukana spindle, hiki iā ia ke hoʻōki i ka papahana a i ʻole e hōʻemi i ka helu hānai inā piʻi ka ʻoki ʻana me ka manaʻo ʻole, e pale ana i ka haki ʻana a i ʻole ka hāʻule ʻana.
2. ʻO ka hoʻopaʻa ʻana i ke kaʻina hana, ka mea e hōʻoia i ka wahi ʻāpana, nānā i nā ana koʻikoʻi ma hope o ka hoʻopaʻa ʻana, a hiki ke hoʻopili i nā hoʻoponopono offset ma mua o ka pau ʻana o nā hala.
3. ʻO ka haʻihaʻi ʻana a me ka ʻaʻahu ʻana i nā mea ʻike, me ka hoʻohana ʻana i ka laser a i ʻole nā ​​​​mea hoʻonohonoho pili pili e hōʻoia i ka pono o ka mea hana ma mua a ma hope o kēlā me kēia hana.
4. ʻO ka haʻalulu a me ka nānā ʻana i ka wela, ka mea e ʻike ai i nā kūlana kūlohelohe e hiki ke hōʻike i ke aahu ʻana a i ʻole ka neʻe ʻana o ka wela i nā pōʻai lōʻihi.
5. ʻO nā mākaʻikaʻi mamao a me nā polokalamu nānā mīkini, e hoʻomaopopo i nā luna ma o ka leka uila a i ʻole ka kikokikona inā loaʻa kahi hewa, e ʻae ana i ka pane wikiwiki ʻana ma waho o nā hola hana.

Hoʻolālā papahana a me ka noʻonoʻo no ka holo ʻana o nā kukui

ʻAʻole hōʻoiaʻiʻo ʻo Hardware wale nō i ka hana kūleʻa ʻole - ʻoi aku ka nui o ka hilinaʻi o ka polokalamu. ʻO nā hale kūʻai e hoʻopau ana i nā kukui e hahai maʻamau i kahi kaʻina hōʻoia i kūkulu ʻia ma mua o ka hana ʻana i kahi hana i nā pō pō:

• E hoʻohālikelike i ka polokalamu piha i ka lako polokalamu CAM e nānā i nā hui ʻana ma kēlā me kēia kaʻina B-axis
• E holo i ka ʻatikala mua ma lalo o ka mākaʻikaʻi e hōʻoia i ka manawa pōʻaiapili a me nā uku o ka ʻaʻahu o nā mea hana e kūlike me nā manaʻolana
• E hoʻonoho i nā palena ola o ka mea hana conservative me ka palena ma lalo o ke ola mea hana i koho ʻia
• E hōʻoia i ka lawa ʻana o ka wai hoʻoluʻu, ea, a me ka wai hydraulic no ka lōʻihi o ka holo ʻana
• E ho'ā i ka nānā mamao a i ʻole nā ʻōnaehana kamera i hiki i kahi luna ke nānā i ke kūlana me ka ʻole o ka pūnaewele

Papa Hoʻomaʻamaʻa Ma mua o ka holo ʻana me ka mālama ʻole ʻia

Nā hale kūʻai hou i ka hana ʻana i nā kukui ma kahi mīkini hmc cnc e pōmaikaʻi pinepine mai kahi papa helu hoʻomaʻamaʻa ma mua o ka holo ʻana e pale aku i nā hāʻule nui i ka pō. Ma ka liʻiliʻi loa, pono e komo i kēia ka hōʻoia ʻana i ka ikaika clamping fixture, e hōʻoia ana i ka nui o nā waiwai maka e like me ka helu o nā pallets i hoʻouka ʻia, ke nānā ʻana i nā helu ola mea hana i hoʻonohonoho hou ʻia a pololei, e hoʻāʻo ana i nā pōʻaiapili no ka noi offset pololei, a me ka nānā ʻana i ka mōʻaukala alarm o ka mīkini no nā ʻōlelo aʻo hou mai ka neʻe mua.

ʻO nā hale kūʻai e hahai ana i kēia aʻo ʻana e hōʻike mau i ka uku o nā ʻōpala i ka wā o ka mālama ʻole ʻia e like me ka hana i hele ʻia, pinepine ma lalo o 2% , ʻoiai e loaʻa ana ka like me ka hoʻololi hou ʻana o ka huahana me ka uku ʻole o ka hana.