Pehea e hoʻokele ai kēia CNC Gantry Machining Center i ka pōʻai lubrication no kāna mau pōlele, nā alakaʻi laina, a me nā bearings spindle?

ʻO ka Kikowaena Mīkini Gantry CNC hoʻokele i kāna pōʻai lubrication ma o kahi ʻōnaehana lubrication centralized automated (CLS) e hāʻawi pololei ana i ka nui o ka aila a i ʻole ka momona i ka pōlele, nā alakaʻi laina, a me nā bearings spindle - i hoʻomalu ʻia e ka PLC o ka mīkini i ka hui pū ʻana me ka mea hoʻoponopono CNC. ʻO ka hapa nui o nā ʻōnaehana hou e hāʻawi i ka lubricant i nā manawa āpau mai i kēlā me kēia 15 a 60 mau minuke ma muli o ka hana axis, nā kūlana hoʻouka, a me nā kikoʻī o ka mea hana. Hoʻopau kēia ʻano hana maʻalahi i ka hana lima, hōʻemi i ka ʻaʻahu, a he mea nui ia i ka mālama ʻana i ka pololei o ke kūlana o ka mīkini i kona ola lawelawe.

Pehea e hana ai ka Pūnaehana Lubrication Centralized ma kahi ʻO CNC Gantry Machine Center

ʻO ka centralized lubrication system on a Kikowaena Mīkini Gantry CNC hana ʻia ma ke ʻano he puka pani paʻa, ʻoihana hoʻouna manawa. ʻO ka pauma kaʻa — ʻo ka mea maʻamau he ʻano holomua a piston-type pump — e huki i ka lubricant mai loko mai o kahi waihona (maʻa mau 2 a 8 lita ka nui) a puʻunaue ʻia ma o kahi manifold i nā wahi lubrication he nui i ka manawa like.

ʻO ka PLC triggers the pump based on one or more of the following conditions:

• Nā manawa paʻa (e laʻa, kēlā me kēia 30 mau minuke o ka manawa mīkini)
• Ka mamao huakaʻi axis kumulative (e laʻa, kēlā me kēia 500 mika o ka neʻe alakaʻi laina)
• ʻO ke kaʻina hoʻomaka o ka mīkini (hoʻokahi pulu lubrication ma mua o ka hoʻomaka ʻana o nā koi)
• ʻO ke kauoha lubrication manual i hoʻokumu ʻia e ka mea hana ma o ka panel HMI

ʻO kēlā me kēia pōʻai lubrication maʻamau i waena 5 a me 30 kekona , e hāʻawi ana i ka leo mika - pinepine e like me ka liʻiliʻi e like me ka 0.01 a i ka 0.1 mL i kēlā me kēia kiko - e pale i ka lubrication nui, hiki ke huki i nā mea haumia a hoʻohaʻahaʻa i nā ala alakaʻi e like me ka under-lubrication.

Ka Lubrication o na Poepoe ma ka ʻO CNC Gantry Machine Center

ʻO nā wili pōkā ma ka a Kikowaena Mīkini Gantry CNC ʻO nā ʻāpana kikoʻī kiʻekiʻe e hoʻololi i ka neʻe ʻana o ka mīkini rotary i ka neʻe ʻana o ke axis linear. Hana lākou ma lalo o ka ukana axial a me nā kūlana kiʻekiʻe, e hana ana i ka lubrication mau i koʻikoʻi i ko lākou ola lawelawe a me ka pololei.

ʻO ka hapa nui Kikowaena Mīkini Gantry CNCs e hoʻomaʻamaʻa i nā wili pōpō me ka aila ala o ISO VG 32 a i ʻole VG 68 viscosity grade, i hāʻawi ʻia ma o nā awa ʻaila i kūkulu ʻia i loko o ka hale nut poepoe. Hoʻemi ke kiʻi lubricant i ka hakakā kūloko i loko o ka pōʻai pōʻai pōʻai, hoʻopaʻa i ka hana wela, a pale i ka ʻili o ka ʻili mai ka ʻeha a me ka ʻino.

ʻO nā ʻāpana hana koʻikoʻi no ka lubrication pōpō pōleʻa:

• Ka wā lubrication: ʻO ka maʻamau i kēlā me kēia 20-40 mau minuke o ka hana axis a i ʻole kēlā me kēia 300-600 mika o ka huakaʻi.
• Ka nui o ka lubricant i kēlā me kēia pōʻai: 0.02 a i ka 0.05 mL no ka nut poepoe, ma muli o ke anawaena wili
• ʻO karmal limit: ʻAʻole pono e ʻoi aku ka mahana o ka pōlele ma mua o 50°C i ka wā e hana mau ai; kōkua ka lubrication e mālama i kēia paepae
• Ka hopena hope: ʻAʻole lawa ka lubrication e hoʻolalelale i ka ʻaʻahu pōleʻa a hoʻonui i ka backlash kūpono, hoʻohaʻahaʻa pololei i ka pololei o ke kūlana

Lubrication o Nā alakaʻi laina ma kahi Kikowaena Mīkini Gantry CNC

ʻO nā alakaʻi laina - inā he ʻano wili a i ʻole ke ʻano pōpō pōʻai - e lawe i ka haʻawe piha piha o ka hana gantry a me ka mea hana. Ma kahi ʻano nui Kikowaena Mīkini Gantry CNC , hiki i ke alahao X-axis wale nō ke kikoo 6 a 20 mika , e koi ana i nā wahi lubrication lehulehu ma kēlā me kēia kaʻaahi.

ʻO ka lubrication system delivers oil directly into the slider block through a lubrication nipple or integrated grease fitting, allowing it to distribute within the rolling element circuit. Proper lubrication of linear guides achieves the following:

• E hoemi ana i ka huina kuikui olokaa mai kahi o 0.02 (maloo) a malalo o 0.005 (lubricated)
• Kāohi i ka micro-pitting a me ka spalling ma nā ʻili o ke kaʻaahi ma lalo o nā ukana ʻoki kaumaha
• Hoʻomau i ka paʻa ʻana o ke alakaʻi preload, e hoʻopili pololei ana i ka ʻoʻoleʻa axis a me ka maikaʻi o ka hoʻopau ʻana i ka ʻili
• Hoʻonui i ke ola lawelawe i helu ʻia - hiki i kahi alakaʻi laina lubricated pono ke hoʻokō ma luna o 10,000 km o ke ola huakaʻi me 1,000–3,000 km ma lalo o ka lubrication marginal

No nā kaiapuni me ka noe hoʻoluʻu nui, swarf, a wili lepo paha, kekahi Kikowaena Mīkini Gantry CNCs e hoʻohana i ka lubrication momona ma kahi o ka aila, no ka mea, hāʻawi ka momona i ka sila maikaʻi a me ka pale ʻana i ka haumia ma ke kumu kūʻai o ka friction kiʻekiʻe aʻe.

ʻO ka Lubrication Bearing Spindle ma kahi ʻO CNC Gantry Machine Center

ʻO ka lubrication pili i ka spindle ma kahi Kikowaena Mīkini Gantry CNC He ʻōnaehana ʻokoʻa ia mai ke ala alakaʻi a me ka pōʻai pōkā pōleʻa no ka mea e holo ana nā beʻa milo i ka wikiwiki a me nā mahana, e koi ana i kahi hoʻolālā lubrication ʻokoʻa.

ʻAila-Ea Lubrication (Maʻa mau loa no nā Milo holo kiʻekiʻe)

Kiekie-wikiwiki spindles ma a Kikowaena Mīkini Gantry CNC - maʻamau ka poʻe i ʻoi aku 8,000 RPM - hoʻohana i ka aila-ea lubrication, kahi micro-nui o ka aila (e like me ka liʻiliʻi 0.5 a 2 mg i kēlā me kēia pōʻai ) hui pū ʻia me ka ea paʻa a hāʻawi pololei ʻia i ke ala heihei. Hāʻawi kēia ʻano hana i ka ea hoʻomaha hoʻomau, hoʻoneʻe i ka wela mai ka bearing, a hāʻawi i ka aila lawa e mālama ai i kahi kiʻiʻoniʻoni elastohydrodynamic me ka ʻole o ka hoʻoheheʻe ʻana i ka bearing (ʻo ia ka mea e hoʻoulu ai i nā poho a me ke kūkulu ʻana i ka wela).

Nā Bearings-Packed Grease (Maʻa mau no nā Milo Kamehameha-Speed)

No nā spindles e holo ana ma 3,000 a 8,000 RPM , Hoʻopili pinepine ʻia nā bearings ball contact angular me ka momona kiʻekiʻe (NLGI grade 1 a i ʻole 2, me ka lithium a i ʻole polyurea base). Hoʻopaʻa ʻia kēia mau bearings a i pale ʻia a loaʻa i ka manawa hoʻopaʻa hou o ka momona 2,000 a 5,000 mau hola hana , e pili ana i ka ukana wela a me ka pōʻai hana spindle.

ʻAila Kaapuni Lubrication (Heavy Duty Spindles)

Ma ka hana kaumaha Kikowaena Mīkini Gantry CNCs i hoʻolālā ʻia no ka hana ʻinoʻino me ka puka kiʻekiʻe o ka torque, kahi ʻōnaehana lubrication aila kaʻapuni ʻana i ka ʻaila i kānana mau ʻia ma o ka spindle headstock, ʻelua lubricating a hoʻoluʻu ikaika i nā bearings ma o kahi hui ʻaila chiller waho. Pono kēia i ka wā e hana ai ka spindle ma lalo o ka ʻoki koʻikoʻi paʻa kahi e hoʻonui ai ka wela a me ka neʻe ʻana o ka nui ma ka piko o ka mea hana.

Hoʻohālikelike i nā ʻano Lubrication i hoʻohana ʻia ma kahi CNC Gantry Machining Center

Ka nānā ʻana i ka hewa Lubrication a me nā Pūnaehana Alarm

He mea hou Kikowaena Mīkini Gantry CNC hoʻohui pono i ka ʻike hewa lubrication i loko o ka ʻōnaehana alarm CNC. Hoʻohana pinepine ʻia nā ʻano hana nānā i lalo:

• ʻIke ʻaila haʻahaʻa haʻahaʻa: Hoʻomaka i kahi alaala a hoʻopaʻa i nā pōʻai lubrication maʻalahi ke hāʻule ka waihona ma lalo o kahi paepae palekana (maʻamau 20-25% ka nui)
• Ka nānā ʻana i ka hoʻololi kaomi: ʻIke i nā poloka i nā laina lubrication; ʻo ka hiki ʻole ke hōʻea i ke kaomi ʻana i loko o ka pōʻai pāpaʻi e hoʻopuka i kahi code hewa
• Manaʻo hoʻopau pōʻaiapuni: Hāʻawi nā pistons distributor holomua i kahi hōʻailona pulse e hōʻoia ana ua hoʻouna ʻia ka ʻaila i kēlā me kēia puka; haʻi ʻia kahi pulse nalo i kahi laina paʻa
• Nā mea ʻike wela e pili ana i ka spindle (RTD a i ʻole thermocouple): E nānā mau i ke ana wela o ka hale; Heluhelu mau i luna 65°C hōʻike i ka pōloli lubricant a i ʻole ke kaumaha o ka halihali
• Nā mākaʻikaʻi kahe o ka ʻaila-ea: E hōʻoia e hana ʻia ana ka microdosing i nā manawa kūpono; hiki i ka pulupulu i hala ke hoʻoulu i ke kauoha deceleration spindle e pale i nā bearings

Ma ka ʻOihana 4.0-hiki Kikowaena Mīkini Gantry CNCs , ʻikepili lubrication - me ka helu pōʻaiapuni pump, reservoir fill history, a me ka lawe ʻana i nā mahana - hiki ke hoʻopaʻa ʻia i kahi MES a i ʻole ke ao kiaʻi kahua no ka hoʻonohonoho ʻana i ka mālama ʻana, e hōʻemi ana i ka manawa hoʻomaha ʻole i hoʻokumu ʻia e nā hemahema pili i ka lubrication.

Nā Hana Hoʻomaʻamaʻa Manaʻo no ka Pūnaehana Lubrication

No ka mālama ʻana i ka ʻōnaehana lubrication o a Kikowaena Mīkini Gantry CNC e hana pololei ana, pono e hahai nā mea hoʻokele a me nā ʻenekini mālama i kahi papa hoʻonohonoho i hoʻonohonoho ʻia:

1. I kēlā me kēia lā: E nānā maka i ke kiʻekiʻe o ka waihona lubricant a hoʻopaʻa i luna me ka māka aila i kuhikuhi ʻia e ka mea hana inā ma lalo o ka māka haʻahaʻa.
2. ʻO kēlā me kēia pule: E hōʻoia i ka hoʻā ʻana o ka pauma auto-lubrication i ka wā o ka hoʻomaka ʻana a ʻaʻole hōʻike nā laina lubrication i nā hōʻailona o ka leakage ma nā mea pono a i ʻole nā awa nui.
3. ʻO kēlā me kēia mahina: E nānā i nā ʻaoʻao o ke kaʻaahi alakaʻi a me nā ʻāpana wili pōlele no ke kiʻi ʻaila ʻike ʻia; ʻO ka ʻili maloʻo a ʻeleʻele paha e hōʻike ana i nā laina hoʻouna paʻa
4. ʻO kēlā me kēia 6 mahina: Holoi i ka ʻōnaehana lubrication kikowaena me ka aila maʻemaʻe e wehe i ka lubricant i hoʻohaʻahaʻa ʻia a me ke kūkulu ʻana i nā ʻāpana i loko o ka manifold.
5. ʻO kēlā me kēia 2,000–5,000 hola: Hoʻopili hou a hoʻololi paha i ka hinu i loko o nā bearings spindle i hoʻopaʻa ʻia; e nānā i nā palapala mea hana spindle no nā manawa kikoʻī e pili ana i ka waiwai DN (ke anawaena bore × RPM)
6. I kēlā me kēia makahiki: ʻO ka nānā piha ʻana i nā nozzles lubrication a pau, nā pahu hoʻopaʻa, a me nā poloka hoʻolaha holomua; e hoʻololi i nā sila ʻauʻau ʻia a me nā ʻāpana e hōʻike ana i nā hōʻailona o ka ʻino a i ʻole ke kahe ʻana o ke kahe